Rclosing Efficient is a flexible high-barrier laminate with properties that permit re-closure. It is used as a lid for trays principally made from our APET EFFICIENT material. The laminate is characterised by being more sustainable than others as it is thinner and contains no chlorine products. In a triple complex it is available from 75 microns.
Rclosing Efficient ensures the lid falls smoothly and firmly onto the tray so that the packet is re-closed and the preservation time increases during the established consumption period. As with previous openings, it ensures the re-closure is uniform.
It can be made with transparent, white and metallic complexes.
CHARACTERISTICS OF THE MACHINES:
-Production line consisting of six stations:
oTray loader.
oContainer dispenser.
oCandy dispenser.
oCooling tunnel.
oCustard dosing unit.
oThermosealing unit.
-At the beginning of the line we manually place the trays in the loader.
-In the next module, the dispenser automatically places the flan containers in the different positions of the tray.
-The next unit is a dosing unit with which the caramel is dosed at a temperature of 170°C.
-The trays pass through a tunnel with several fans to cool the caramel.
-Afterwards we dose the custard.
-Finally the unit for thermo-sealing the containers.
ADVANTAGES:
-Automated production for high volume production.
-Six preparations are completed in a reduced space.
-Safety in the work process.
Units to apply topping such as chocolate pieces, sugar, peanuts, hazelnuts, grated coconut, almonds and granules on the already dosed product.
-Very flexible machine, adapts to all types of topping. It works multi-product.
-The topping is deposited in an outlet hopper and moves along a belt until it falls through funnels and remains on top of the product. A screed would maintain a homogeneous measure of the product on the belt. This system favours the regular depositing of the fragments throughout the product. Adjustable output speed and product flow.
-There are 3 ways to adjust the dosage:
-By the flusher to the deposit (mechanical).
-By the speed of the belt with sugar (electronic).
-By time of movement of the belt.
-Modifications can be made by touch screen with different programmes depending on the product.
-Machine that works as an independent unit. A conveyor is added and it works autonomously.
PRODUCT:
-Lasagne with respective layers of pasta, bolognese, béchamel and cheese on top.
-Two product sizes.
MACHINE CHARACTERISTICS:
-Three distinct zones connected by conveyor belts:
oCutting area for the pasta sheet, placed by the operators in the moulds.
oDosing area with five multi-purpose dosing machines, alternately positioned to apply the different layers of the lasagne. Volumetric dosing, equipped with servomotor for a homogeneous dosage.
o Spun cheese dosing area.
-From the control panel and by means of a touch screen we configure the speeds and accelerations of each belt to comply with the desired production.
ADVANTAGES
-Automated production for high volume processing.
-All the processes are completed in a reduced space.
-The entire line is easily disassembled for easy and effective cleaning, and its components are suitable for cleaning with pressurised water.
As with other materials in the SOL range, VSOL provides a high barrier with the required characteristics, but includes improvements for it to be used in vertical packaging machines. It has good hot tack and a low weld temperature.
Properties:
It provides a high aroma and oxygen barrier and is watertight. It also withstands heat treatments, such pasteurisation.
Applications:
Nuts, rice, sugar, salt, pet food, among others.
PRODUCT
-Rectangular pizzas.
-The machine doses the tomato evenly over the entire surface of the pizza.
-Oregano is then sprinkled over the tomato.
CHARACTERISTICS OF THE MACHINE
-Dosing machine with customised nozzles for depositing the required dose of tomato.
-To spread the tomato, rollers are positioned to spread the sauce over the length and breadth of the dough surface.
-The conveyor is designed to dose three pizzas at a time and increase production.
-A topping unit is positioned downstream to spread the oregano with a system of rollers so that it is spread over the entire surface.
ADVANTAGES
-Improved dosage and optimisation of production.
-Faster and more uniform product.
-Better ergonomics for the operator.
A multilayer high-barrier film that couples maximum quality with a very thin film. It can be welded to polyethylene and polypropylene as required.
It ensures reduced electricity consumption thanks to the lower sealing temperature.
SOL is a coextrusion material that is superior to other materials with chloride barriers.
Properties:
It provides a high aroma and oxygen barrier and is watertight. Suitable for protective atmosphere. It also withstands heat treatments, such pasteurisation.
Applications:
Sliced cold cuts and cheese, ready meals, sauces, liquids.