Extra Forge d.o.o. is a leading production and service company specializing in closed die forging of various types of steel, including stainless steel, high and low alloy steel, and carbon steel. Our expertise lies in the hot forging of steel semi-finished products ranging from 0.1 kg to 8 kg. This process enhances the strength and toughness of the products compared to other manufacturing methods. The advanced technological processes at Extra Forge d.o.o. enable us to achieve forging precision up to ± 0.2 mm, ensuring high-quality and reliable products.
Only high-quality steel is appropriate for high-quality products which are mostly assembled in the cars of our customers. By using hot forging process, we shape different types of carbon steel, all types of alloy steel and most of the time stainless steel.The Hot forging process and thus the transformation of steels has a number of specific points in its process. We have directed the development of forging into forging stainless steels, as these steels are increasingly present in automotive engines as well as in other segments of the use of forged parts. The advantage of stainless steels is that they are corrosion-resistant, and do not require additional surface protection. Through the hot forging process, we are able to transform both ferritic, martensitic and austenitic stainless steels.
Prime Line Lean door handles stand out because of their flat and rectangular shape. A variety of mounts may be fitted with these handles, from simple round or square mounts to mounts fitted with a fingerprint scanner. Door handles are usually made in eight standard sizes, but can be customised to suit your needs. These door handles may be upgraded with a fingerprint scanner, which may be installed on the front or back side, LED lights and a special ending. We also offer a variety of surface treatments, from polished to powder coated. Standard door handles come with a satinised treatment (matte).
We sharpen cutting tools on 5-axis CNC machines, restoring the efficiency of used tools to that of a new tool. We are sharpening tools of all brands and shapes.
We provide surface preparation and finishing of casted aluminium parts and other metal parts, such as: shot blasting, sand blasting, deburring (trowal), polishing, anodization, galvanic coatings, powder coating and cataphoresis.
Our welders are certified for welding using the MIG/MAG process. Manual welding capability up to 450A, and welding under flux up to 900A. We specialize in welding unique and demanding products.
Steel custom milling parts became part of pallet systems for industrial automation.
Our main activity is production of individual custom components, from less demanding to very demanding and complex ones.
Machined parts are used in:
-the medical fields,
-electronic equipment,
-automotive industry,
-aerospace,
-intelligent robotics and
-Industrial automation.
Specializing in various sectors of development companies, we offer advanced custom parts, working with materials like aluminium alloys, plastic, metal and steel.
Our technically advanced CNC processing services allow us to meet clients’ specific requirements and by our client's request we provide surface treatments.
Professional, accurate and aesthetically pleasing flocking of different types of materials, size and colors, on surface of your choosing.
Flocking is the application of small pieces of fibers (the so-called flakes), with the help of the electrostatic surface on which we have previously applied special glue. All of the contents are water based and pose no threat to the environment. The end product is a soft protective coat, pleasant to touch, that comes in a color of your choice and if exposed to higher temperatures the coating protects the user from harm (for example it protects against burns, from coming in contact with hot metal).
Advantages:
- the final product is protected and feels soft to touch,
- flakes can be applied to most materials, we mainly flock metal parts that come in different shapes and sizes,
- flakes come in different colors.
Tehnologija finega štancanja je namenjena in razvita za izdelavo preciznih izdelkov, ki se uporabljajo v avtomobilski industriji, industriji orodja in elektro industriji. Izdelki so v glavnem komponente mehanizmov zaskokov, zobniki, deli sistemov. V kombinaciji z laserskim varjenjem lahko izdelamo zelo precizne sklope. Ključna področja uporabe so varnostni sistemi, mehanizmi sedežev, zaklepi, razni precizni mehanizmi.
Izdelki izdelani po tehnologiji finega štancanja (ang. Fine blanking), so izdelani v manj korakih kakor s tehnologijo klasičnega štancanja. Na ta način pridobimo na optimizaciji časov izdelave in številu potrebnih operacij za izdelavo določenega izdelka.
To nas vodi k konkurenčnejšemu nastopu na trgu. Izdelki so izredno precizni in naknadna strojna obdelava praviloma ni potrebna.
V našem proizvodnem programu imamo standardne in po meri izdelane peskalne stroje. Robustnost je bila prednostna naloga že pri izdelavi prvih strojev. Ves čas se zavedamo njenega pomena, zato jo ohranjamo tudi danes. Razvoj naših strojev je usmerjen v večjo produktivnost, nižje obratovalne stroške, nižje stroške vzdrževanja, posledično nižjo porabo energije in nadzor procesa.
Company KGN d.o.o. is also specialized in custom made products and a serial production of sheet metal stamping parts. Small or high serial production. High quality.
Short delivery times. Simply let us know your requirements and we will immediately provide you with a quote.
This is our primary area of expertise. We manufacture custom-made tools as well as tools which we use in our own manufacturing process. We do everything from initial design and development of necessary equipment to the construction of tools and complementary components. We also test our products and make necessary adjustments. We manufacture a broad array of tools such as simple blades, advanced blades with bending capabilities, advanced progressive tools, threading tools and drawing tools. These tools are then utilised to manufacture components, used in a wide range of industries.
We have started a new department for the production of aluminium and steel rotors in 2017. In the addition of axles and housing we now assemble, turn, grind and finally inspect the rotors for them.
- All gangways have installed aluminum men fixing part Ø 25 mm.
- This is standard female deck fitting.
- With this fitting gangway can have a different inclines.
- Material: stainless steel
The X-LINE is our high-performance CNC machine. It is designed for precision machining of aluminium,
brass or plastic. It is suitable for companies and educational institutions involved in prototyping or small-
scale production. With a safety enclosure, it's a compact machine with plenty of power and potential, which
puts it at the very top of its class.
Präzisionsgeschmiedete teile sind ein wesentlicher Bestandteil moderner Fertigungstechniken, die höchste Genauigkeit und Effizienz erfordern. Diese Teile zeichnen sich durch ihre Fähigkeit aus, sehr enge Toleranzen von +/- 0,1 mm zu erreichen, was sie ideal für den Einsatz in komplexen Verbindungen macht, ohne dass zusätzliche mechanische Bearbeitung erforderlich ist. Die Herstellung erfolgt durch das Heißprägen, bei dem Stäbe erhitzt und in das passende Schmiedewerkzeug eingelegt werden. Nach dem Schmiedeprozess werden die Halbfertigprodukte getrimmt und durchbohrt, um verschiedene Formen und Anforderungen zu erfüllen. Diese Präzisionsteile sind aus Edelstahl, Legierungs- und Kohlenstoffstählen gefertigt und bieten eine hohe Flexibilität in der Anwendung.
Adaptable stamping solutions due to modern machinery- MECHANICAL, ECCENTRIC and HYDRAULIC PRESSES (30-1200t).High quality stamped components for various industries (automotive, electronic, home appliences, garden…).
Production limits
STAMPING
Max width: 310mm
Tickness: 0,5mm - 5mm
Material: Steel
DEEP DRAWING
Max dimension: 2000 x 1200mm
Tickness: 0,4mm - 3mm
Material: steel and aluminium plates, stainless steel
Hollow forging offers a revolutionary approach to product creation by incorporating hollow internal structures. This innovative technique leads to substantial material savings, with reductions ranging from 20% to 70% compared to traditional forging methods. The extent of savings depends on factors such as the product's shape and the design intricacies of the hollow structure.
At our company, we offer comprehensive heat treatment services for both steel and aluminum products. Our team consists of expert associates who are leaders in their respective fields, ensuring top-notch quality and precision in every project.
Additionally, we provide valuable consultation to help you determine the best available options or optimize processes to achieve your desired results efficiently.
Our expertise lies in the meticulous development of tooling for both steel and aluminum forgings, ensuring that the need for post-processing of the pieces is minimized. By perfecting the tooling process, we strive to deliver forgings of exceptional quality with minimal additional work required.
Moreover, we offer valuable recommendations to our clients regarding potential alterations to the forging piece aimed at reducing costs without compromising on quality. Our goal is to optimize both the piece and the die to enhance efficiency and cost-effectiveness.
Prime Line Bold door handles have a square shape. A variety of mounts may be fitted with these handles, from simple round or square mounts to mounts fitted with a fingerprint scanner. Door handles are usually made in eight standard sizes, but can be customised to suit your needs. These door handles may be upgraded with a fingerprint scanner, which may be installed on the front or back side, LED lights and a special ending. We also offer a variety of surface treatments, from polished to powder coated. Standard door handles come with a satinised treatment (matte).
As the name suggests, Prime Line Diamond door handles stand out because of their diamond shape. They can be combined with square mounts or mounts that allow the installation of a fingerprint scanner. They come in eight standard sizes, but can be customised to your needs. They can also be fitted with a fingerprint scanner and especially stand out with LED lights. Different surface treatments are possible, from polished to powder coated. Standard door handles come with a satinised or matte treatment.