For high volume production, but also for smaller batches
Automated bending process
Automatic correction based on the measured sheet thickness
Automatic correction based on the measured value of spring back
High precision and repeatability
Maximal bending length 2180 mm, maximal sheet thickness 3 mm/li>
For manufacturing of the complex components the 5-axis machining centre Hermle C400 is utilized. It provides an utmost accuracy and an optimal surface quality even for high volume of removed material. C400 has the best work area to total area ratio and can be adjusted ergonomically. Our recent investment was the new C400 with automatized pallet exchange system Handling System Flex.
Custom manufacturing as well as large volume production
High degree of automation
3-axis vertical milling
5-axis indexed and continuous milling
Utilization of CAM software
Shrink Fit tool holders
High precision
Die Bending with Press Brake
Custom manufacturing as well as large volume production
Software simulation of bending feasibility
CNC programming of press brakes from office
“Z” bend, flattened hems and radius bends
Bending flexibility thanks to 6-axis backgauge
Maximal bending length 3000 m, maximal sheet thickness 10 mm
Custom manufacturing as well as large volume production
Machining of rod material with feeder
Machining with counter spindle and tailstock spindle
Utilization of CAM software
Utilization of “C” axis for milling, drilling and threading
High precision
Individual and serial production
Rolling on the plate rolling machine with four actuated rolls
Roll diameter 70 mm
CNC control
Feasibility to roll intricate elliptical shapes
Maximal work length 1040 mm, maximal sheet thickness 2 mm
Brass dies mounted to the steel plate.
Total height of the tool (metal + brass) is 7,00 mm or higher acccording your maschine.
Advantages :
fast and precise movement of the dies
cutting make ready time
sepecially for repetited jobs
Engraving of different types of material.
information systems, door marking
company sign
production and instrument labels
medals, keychains, cups
3D banners - corporate identity
carved characters
Brass dies mounted to the steel plate.
Total height of the tool (metal + brass) is 7,00 mm or higher acccording your maschine.
Advantages :
fast and precise movement of the dies
cutting make ready time
sepecially for repetited jobs
The embossing creates a relief protruding from the material without foiling.
There is embossing die from brass and forces also from brass or hardplastics.
Depth and the shape of the relief depends of thickness of the board caliber or customer wishes.
We also offer multi-level embossing dies.
Hot foil stamping - transfer of the stamping foil.
Debossing - stamping without foiling.
Engraving of brass and magnesium dies - height from 1,75 to 7,00 mm.
Other heigts is also possible.
There is depth of the engraving according customer wishes.
Universal female matrix mostly using major Braille fonts currently in use throughout Europe.
Tooling completeted in 1 or 2 passes embossing and die cutting operation.