Deformațiile care sunt create prin utilizarea procesului de tăiere termică fac ca materialele metalice să își piardă forma plană. Materialele care sunt tăiate
cu un laser, cu plasmă sau cu oxigen care utilizează un proces termic poate deveni aproape imposibil să fie din nou într-o formă plată dorită. Asta nu mai este
o problemă cu tehnologia de nivelare de nouă generație. Nivela noastră de nouă generație atinge aproape fiecare punct al materialului din tablă și
poate procesa inteligent. În acest fel, materialul înclinat sau strâmb poate fi îndreptat.
Özellikle döküm sektöründe puntolu dökümde kullanılan pim ve burçlar. Dökümlerin hassas bir şekilde bir araya gelmesi gerekiyor ve bu da ortaya çıkacak ürünün kalitesini etkiliyor. Teknik resimde belirlenen ısıl işlem kalitesi ve malzemeler büyük önem taşır, bu nedenle bu konuda hatalı ısıl işlem prosesi ve eşdeğer malzemeleri önermiyoruz.
Our AYK 750 model is manufactured to have 30 – 300 mm of coil width and maximum 3 mm of coil thickness. It has 750 kilograms of coil carrying capacity and an inner tightening engine with conical mandrel tightening. Loop control proximity sensor has speed control and pneumatic upper arm has automation. This model is motorized, including motor reducer to transfer power to mandrel.
Coil Carrying Capacity:750 kg
Coil Inner Diameter:470 – 530 mm
Coil Outer Diameter:1400 mm
Coil Mandrel Width:20 – 300 mm
Mandrel Speed:12 rpm
Our coil cut to length line machines have capacity to fulfill the need of cutting the sheet metals between 600 and 1600 mm of width and, 6000 and 30000 kilograms of weight.
The design and manufacture of this model belongs to Bosporas. AYK 15000 series hydraulic decoiler models have 15.000 kilograms of weight capacity.
Our hydraulic decoiler machines work on 600 – 1300 – 1600 mm of coil width and thanks to hydraulic system, releasing and tightening features can be done automatically.
If the grip and tightening process can’t be done according to the inner diameter of the coil manually, hydraulic engine mandrel systems can be used. Hydraulic system provides convenience and advantages when loading and unloading the coils for the companies by making the inner grip as tight as possible while holding the mandrel.
The hydraulic coil car that is used in the process of loading and unloading the coils provides advantages like fast loading/unloading and convenience. Hydraulic coil car is an optional feature.
Thanks to the circular Mandrels we used in our decoilers, the coils can be decoiled without any defect or fracture.
Coil Carrying Capacity:15.000 kg
Coil Inner Diameter:480 – 530 mm
Coil Outer Diameter:1300 mm
Coil Mandrel Width:1000 / 1300 / 1600 mm
Our AZP 11-roller straightener servo feeders work between 300 and 1600 mm of width and 1 and 6 mm of thickness.
Our 11-roller bouncer straightener servo line consists bouncing system that works in harmony with the straightener rollers.
It is designed using a different technique in order to make the piloting work on multi-phased progressive dies and for the coil to fed properly.
Servo feeder and straightener models allows automated feeding to the AZP high performance presses.
Servo engine stimulation gear ties the gapless designed gearbox and straightener rollers together.
It allows the angle between the die and the coil is 90° parallel. It has the feature of 50 mm of movement capability to the left or right from the feeder’s center. It feeds the coil materials in autonomous cycle, programmed speeds and high delicacy.
Coil material feeding speed is 32 m / min.
Our company BOSPORAS, mass produces AMD models with static body and in accordance with Conformité Européenne (CE) regulations. Our
understanding of making the “quality” our top priority has made us the top choice among customers. AMD model products are manufactured
to work between 0,3 and 3 millimeters of thickness and, 100 and 200 millimeters of width. AMD model consists of 7 rollers that have HRC 58-60
surface stiffness which 5 of them have 60 millimeters diameter and two of them have 80 millimeters of diameter. AMD models don’t need any
external guidance because they minimize the distance between Press body and the template.
Material Width:20 - 200 mm
Material Thickness:0,5 - 5 mm
Pin and bushings, especially in casting sector, used in centered casting. Casts need to merge together in a sensitive manner and this effects the quality of the products that will come out of it. Heat treating quality and materials that are determined in the technical drawing carry a great importance for this reason, we dont suggest false heat treating process and equivalent materials in this subject.
Our Mini Servo Feeder model allows customers to save energy, space and reduces maintenance costs. AMS models don’t need external
guidance because they minimize the distance between Press body and the template.
Material width:20 - 600 mm
Material Thickness:0,3 - 3 mm
Our coil cut to length line machines have capacity to fulfill the need of cutting the sheet metals between 600 and 1600 mm of width and, 6000 and 30000 kilograms of weight
The design and manufacture of this model belongs to Bosporas. AYK 20000 series hydraulic decoiler models have 20.000 kilograms of weight capacity.
Our hydraulic decoiler machines work on 1000 – 1300 – 1600 mm of coil width and thanks to hydraulic system, releasing and tightening features can be done automatically.
If the grip and tightening process can’t be done according to the inner diameter of the coil manually, hydraulic engine mandrel systems can be used. Hydraulic system provides convenience and advantages when loading and unloading the coils for the companies by making the inner grip as tight as possible while holding the mandrel.
The hydraulic coil car that is used in the process of loading and unloading the coils provides advantages like fast loading/unloading and convenience. Hydraulic coil car is an optional feature.
Thanks to the circular Mandrels we used in our decoilers, the coils can be decoiled without any defect or fracture.
Coil Carrying Capacity:20.000 kg
Coil Inner Diameter:480 – 530 mm
Coil Outer Diameter:1300 mm
Coil Mandrel Width:1000 / 1300 / 1600 mm
Our 11-roller ACZ series compact servo feeder lines which have 600 and 1600 mm of coil width, between 2 and 10 mm thickness and 15.000 kilograms capacity is used as a compact press feeding machine.
Our compact system servo feeder machines can process different kinds of materials like aluminum and other soft alloys, hot or cold foliated materials, carbon and stainless steel, high integrity materials and lamination steel.
11-Roller Compact Coil Servo Feeder System Components
Hydraulic Decoiler
Hydraulic Coil Car
Hydraulic Inner Tightening and Unloading
Automatic Coil Centering Feature
Snubber and Upper Arm
Coil Guidance Platform and Peeler Feature
Our Servo Feeder model allows customers to save energy, space and reduces maintenance costs. AS models don’t need external
guidance because they minimize the distance between Press body and the template.
Material width:30 - 2000 mm
Material Thickness:0,3 - 3 mm
Our 7-roller straightener servo feeders work between 300 and 1.600 millimeters of width and, 0,5 and 5 millimeters of thickness. Our straightener
servo machines’ full-auto piloting system works with feeder and straightener rollers. Our company mass produces 7-roller Model
with static body and in accordance with Conformité Européenne (CE) Regulations.
Material Width:30 - 1600 mm
Material Thickness:0,5 - 5 mm
Our AYK 2500 model is manufactured to have 30 – 500 mm of coil width and maximum 4 mm of coil thickness. It has 2500 kilograms of coil carrying capacity and an inner tightening engine with conical mandrel tightening. Loop control proximity sensor has speed control and pneumatic upper arm has automation. This model is motorized, including motor reducer to transfer power to mandrel.
Coil Carrying Capacity:2.500 kg
Coil Inner Diameter:470 – 530 mm
Coil Outer Diameter:1400 mm
Coil Mandrel Width:30 - 500 mm
Mandrel Speed:14 rpm
Our coil cut to length line machines have capacity to fulfil the need of cutting the sheet metals between 600 and 1600 mm of width, 6000 and 30000 kilograms of weight.
Coil Carrying Capacity:6.000 - 30.000 kg
Coil Inner Diameter:480 – 530 mm
Coil Outer Diameter:1400 mm
Material Width:600 - 1600 mm
Material Thickness:0,5 - 4 mm
Our coil cut to length line machines have capacity to fulfill the need of cutting the sheet metals between 600 and 1600 mm of width and, 6000 and 30000 kilograms of weight.
Our 7-roller ACS Series compact system press feeding machines consist of 60 and 1300 coil width, 0,5 and 4 mm of sheet metal thickness, between 6.000 and 10.000 kilograms of coil weight capacity feeder, straightener and decoiler.
7-Roller Compact Coil Feeder System Components
Hydraulic Decoiler
Hydraulic Inner Tightening and Unloading
Upper Arm
Coil Servo Feeder Straightener
Straightener Adjustment and Fine Positioning Feature
Roller Group and Gear Transmission Feature
Distance Detection and Proximity Sensor Feature
Die Memory System
Multiple External Output Options
Press Automation Control Feature
Operation with Touchscreen and Remote Connection Support Features
Material width:60 - 1300 mm
Material Thickness:0,5 - 4 mm
Our model is designed and manufactured by Bosporas. AYK 6000 series Hydraulic mandrel motorized decoilers have 6000 kg of material carrying capacity.
Our hydraulic decoiler machines work between 600 and 1000 mm of coil width and thanks to hydraulic system, releasing and tightening features can be done automatically.
If the grip and tightening process can’t be done according to the inner diameter of the coil manually, hydraulic engine mandrel systems can be used. Hydraulic system provides convenience and advantages when loading and unloading the coils for the companies by making the inner grip as tight as possible while holding the coil on the mandrel.
The hydraulic coil car that is used in the process of loading and unloading the coils provides advantages like fast loading/unloading and convenience. Hydraulic coil car is an optional feature.
Thanks to the circular Mandrels we used in our decoilers, the coils can be decoiled without any defect or fracture.
Coil Carrying Capacity:6.000 kg
Coil Inner Diameter:480 – 530 mm
Coil Outer Diameter:1300 mm
Coil Mandrel Width:600 / 800 / 1000 mm
Our coil cut to length line machines have capacity to fulfil the need of cutting the sheet metals between 600 and 1600 millimetres of width,
6.000 and 30.000 kilograms of weight.
Coil Carrying Capacity:6.000 - 30.000 kg
Coil Inner Diameter:480 – 530 mm
Coil Outer Diameter:1400 mm
Material Width:600 - 1600 mm
Material Thickness:0,3 - 2 mm
Our coil cut to length line machines have capacity to fulfil the need of cutting the sheet metals between 600 and 1600 millimetres of width,
6.000 and 30.000 kilograms of weight.
Coil Carrying Capacity:6.000 - 30.000 kg
Coil Inner Diameter:480 – 530 mm
Coil Outer Diameter:1400 mm
Material Width:600 - 1600 mm
Material Thickness:0,5 - 3 mm
Our 11-roller servo feeders work between 300 and 1.600 millimeters of width and, 1 and 8 millimeters of thickness. Our straightener
servo machines’ full-auto piloting system works with feeder and straightener rollers. Our company mass produces 11-roller Model
with static body and in accordance with Conformité Européenne (CE) Regulations.
Material width:30 - 1600 mm
Material Thickness:1 - 8 mm
Our company BOSPORAS, mass produces AMD models with static body and in accordance with CE regulations. Our understanding of making the “quality” our top priority has made us the top choice among customers.
AMD series mini straightener servo feeders are manufactured to have 0.3 and 3 mm of coil thickness and, 100 and 200 mm of coil width.
AMD Model has a total of 7 4140-material rollers that consists HRC 58 and 60 surface hardness with 5 of them being a 60-millimeter straightener roller and 2 of them being an 84-millimeter pinch roller.
AMD models don’t need any external guidance because they minimize the distance between Press body and the die.
Our AMD model feeders are designed to control the press system easily with its 7” ergonomic LCD color display.
Besides allowing Servo Feeder Straightener to work synchronized with the Press system, control panel can also work on systems like greasing the dies via PLC external output features, multi press control and piston die.
Linie podające pozwalają zautomatyzować wszystkie operacje „wokół pras”. Oferowane przez nas kompletne linie do pras mogą być stosowane dla różnych typów materiałów, szerokości, grubości, wagi, czy granicy plastyczności. Wykorzystanie linii podających do pras pozwala na większą automatyzację i zwiększenie bezpieczeństwa procesu produkcji, a także wysoką powtarzalność.
Oferowane linie do podawania z kręgu są idealnym wyborem dla pras charakteryzujących się dużym tonażem. Linie pozwalają na obsługę różnych materiałów, w tym m.in. stali o wysokiej wytrzymałości, o szerokości do 1600 mm i grubości do 10 mm (aczkolwiek nie ograniczamy się wyłącznie do takich wartości, zawsze staramy się dopasować do potrzeb klientów).
Our coil cut to length line machines have capacity to fulfill the need of cutting the sheet metals between 600 and 1600 mm of width and, 6000 and 30000 kilograms of weight.
Our coil cut to length line machines have capacity to fulfill the need of cutting the sheet metals between 600 and 1600 mm of width and, 6000 and 30000 kilograms of weight.
Our AYK 4000 model is manufactured to have 600 – 800 – 1000 mm of coil width and maximum 4 mm of coil thickness. It has 4000 kilograms of coil carrying capacity and an inner tightening engine with conical mandrel tightening. Loop control proximity sensor has speed control and pneumatic upper arm has automation. This model is motorized, including motor reducer to transfer power to mandrel.
Coil Carrying Capacity:4.000 kg
Coil Inner Diameter:470 – 530 mm
Coil Outer Diameter:1500 mm
Coil Mandrel Width:600 – 800 – 1000
Mandrel Speed:14 rpm