Machine is ideal for welding process of PVC plastic profiles at four corners.
Fully automatic four corner welding of PVC window profiles at an angle of 90°
Welding of a complete window frame or sash in one cycle
All profile related welding parameters are individually programmable
User-friendly operating system compatible to all optimization programs
Parameters are set easily by means of 8’’ LCD color touch screen
Automatic line can be made by combining with Cooling Unit (SA 250),Corner Cleaning Machine (CNC 608-610) and Rotating Robot (SA 260)
Automatically setting of standard (2 mm) or seamless (0.2 mm) welding options
Long time of Teflon using period by means of the roller system
Automatically discharging of the frames after welding operation
Colored and white profiles selection modes
Saving of time by means of practical mold change system
Operator safety barrier
Adjusting the heat between 0-300°C via electronic thermostat
Minimum welding measurement : 400 x400 mm
Argon welding is the word “Tungsten Inert Gas” that gives the welding method its name. Welding is also called the initials of this word and is referred to as TIG welding.
The heat to perform the welding process is generated between the electrodes made of tungsten metal, which has a very high melting point, and the parts to be welded. The welding zone is protected by argon or helium gas sent from a nozzle surrounding the electrode. The electrodes used in the Tig (argon) welding method allow to join the welded material by melting, without melting themselves. When deemed necessary, additional welding rods are delivered to the welding area by the welder or by automatic wire feeding devices, as in oxy gas welding.
Argon gas is generally used as a shield in argon welding. Argon gas is a noble gas, so it does not react and provides strong protection. It optimizes the ignition characteristics and stability of the arc
Cnc controlled 4 corner pvc profile welding and cleaning line enabling movement in 2-4 axes
Yılmaz makine custom profile cleaning programming
Manual and automatic operating modes, Automatic profile recognition
Automatic profile cleaning blade with 11 sets
Separate cleaning blades for color and white profiles
Profile width & height and frame wing control sensor
Automatic bearing lubrication system
Windows based touchscreen computer
Profile program transfers via USB flash memory
Remote connection and technical support capability
Movable control panel, In process speed changes
220 frames/8 hours ( CNC 608)-270 frames/8 hours (CNC 608)
On screen alarm and warning displays
Phase control system, Low pressure control system
Ability to clean all 4 corners and end-of-line transfer with automatic profile rotation robot
Automatic system allowing for movement in Ø3 axis (X, Y1, Y2)
Yılmaz makine custom 0,2-2 mm. welding interval automatic transfer
Automatic operating mode
PRODUCT INFORMATION Cnc controlled 4 corner pvc profile welding and cleaning line enabling movement in 2-4 axes
Yılmaz makine custom profile cleaning programming
Manual and automatic operating modes, Automatic profile recognition
Automatic profile cleaning blade with 11 sets
Separate cleaning blades for color and white profiles
Profile width & height and frame wing control sensor
Automatic bearing lubrication system
Windows based touchscreen computer
Profile program transfers via USB flash memory
Remote connection and technical support capability
Movable control panel, In process speed changes
220 frames/8 hours ( CNC 608)-270 frames/8 hours (CNC 608)
On screen alarm and warning displays
Phase control system, Low pressure control system
Ability to clean all 4 corners and end-of-line transfer with automatic profile rotation robot
Automatic system allowing for movement in Ø3 axis (X, Y1, Y2)
Yılmaz makine custom 0,2-2 mm. welding interval automatic transfer
In unserem Werk kann die Schweißproduktion nach den Bedürfnissen unserer Kunden erfolgen. Wir können Projekte für die Produktionsbedürfnisse unserer Kunden vorbereiten und sie produzieren.
In our factory, welded production can be made in line with the needs of our customers. We can prepare projects for our customers' production needs and produce them.
PRODUCT INFORMATION CA 603 Single Corner Cleaning Machines are used for striping of bottom and top surfaces and cleaning outer corners of 90° PVC cleaning profiles.
High quality stripping and cleaning operations by means of the hydro-pneumatic system
Profile processing capability up to 180 mm of height
Practical change of cutter provides ease of operation
Fixing the workpiece firmly by means of the vertical and horizontal clamps
Stops automatically after stripping and cleaning operation
PLC operation system
Centering system to fit the profiles properly on the setsquare
Robust machine stand
Pneumatic tool fixing and releasing system
Stripping blade levels are adjustable according to laminated and un laminated profiles
Processing capability of 2 different PVC profile
4 different cutter set can be mounted on a modul (CA 603)
STANDARD ACCESSORIES
Air gun
OPTIONAL ACCESSORIES
Corner cleaning cutters
Videolar
TECHNICAL SPECIFICATIONS
1200Wx 2~3 400V AC 50-60 Hz.
3000 D/dak RPM
Nous proposons un service de découpe au laser de tout type de tôle. Le service de découpe laser est offert pour les tôles en acier inoxydable, les tôles en cuivre, les tôles de la série ST et les tôles en aluminium. Nous découpons au laser vos dessins en tôles au format dwg ou dxf. Nous offrons également un service de dessin technique. Nous offrons des services de découpe au laser en convertissant vos croquis en dessins techniques.
Precision cutting of steel, dkp, stainless, aluminum, copper, brass and galvanized sheets are performed with laser cutting
machine.
As Ramazan Aycan Inc., we provide laser cutting services to cut sheet materials in desired sizes and thicknesses according
to the demands of our customers. The ytterbium laser to be used for sheet metal cutting is produced in the laser unit. The
rays produced in the modules of the laser unit can be easily carried by fiber cable to the cutting head without any loss. In
this way, suitable laser beams are provided for sheet metal cutting.
Abkant (Press Brake or Bending Press) machines are a type of bending
press. They are used in operations such as metal bending and metal
curling. Nowadays, many computer-controlled Abkant machines are
available. These machines have accelerated the production in terms of
both form utility and time saving. With Abkant curling cylindrical, conical,
elliptical and oval shapes can be provided. The length, thickness and
type of the material (stainless, aluminum, steel sheet, etc.) to be curled
are important in the choice of Akbant machine. Akbant machines have
individual molds and specific radiuses for various bending operations.
The angle calculation of the sheet while performing bending operation
using Abkant machine is a skill that requires expertise. Otherwise, bended
lengths may not be at the desired sizes.
As Ramazan Aycan Inc., we provide you with bending services with our
hydraulic and electro servo Abkant machines.
CYLINDER TUBES (HPS & HPZ)
•EN 10305-1 (HP)
•EN 10305-2 (HPZ)
•EN 10305-2 (HPS H9)
Seamless, cold-drawn HP precision steel tubes EN 10305-1
Seamless, cold-drawn HPZ tubes have the best dimensional tolerances, plus excellent straightness and roundness. These tubes are thus excellently suited to peeling or honing.
A recommended ultrasonic test can also be carried out for a surcharge
Facts and Figures
Diameter (OD)50,0 mm – 125,0 mm
Wall thickness (WT)5,0 mm – 7,5 mm
MaterialE355
Treatment condition+SR
TestsEddy current testing
EN 10893-2
extra charged:
Ultrasonic testing
EN 10893-10
ATTEC Uluslararasi Dis Ticaret A.S.
Barbaros Mah. Mor Sumbul Sk
Varyap Meridian I Blok No: 1 Kat:17 D:238
Atasehir 34746 Istanbul/Turkiye
Mr.Ahmet Becenoglu
Export Marketing Manager
Tel: +90 216 488 88 90 – 98
Fax:+90 216 488 98 38
Gsm:+90 532 787 90 89
Bright steel EN 10278
The surface is significantly improved due to at least one additional work step – the primary material is beeing drawn, pickled or grinded for this purpose.
The bending behaviour can be significantly improved due to additional heat treatment.
Facts and Figures
Diameter (OD)19,0 mm – 120,0 mm
MaterialS235JRC
S355J2
C15, C30, C45
other materials upon request
Treatment condition+C, +SH, +SL (h7) +QT, annealed
TestsUS testing
(extra charged)
ATTEC Uluslararasi Dis Ticaret A.S.
Barbaros Mah. Mor Sumbul Sk
Varyap Meridian I Blok No: 1 Kat:17 D:238
Atasehir 34746 Istanbul/Turkiye
Mr.Ahmet Becenoglu
Export Marketing Manager
Tel: +90 216 488 88 90 – 98
Fax:+90 216 488 98 38
Gsm:+90 532 787 90 89
Cold-Rolled Sheet
With thickness range of 0,30 – 2,00 mm rolled and packaged
Hot-Rolled Sheet
With thickness range of 1,50 – 20,00 mm rolled and packaged
Plate
S235JR/J2+N - S355JR/J2+N grade steel plate with thickness range of 20,00 - 150,00 mm
Galvanized Sheet
Different grades with the range of 0.30 - 3.00 mm
Diamond Patterned Sheet
S235JR grade with the range of 1,00/1,25/1,50 - 2/3,3/4,4/5,5/6 mm
In addition to this, we sell box profile, angle iron, sheet iron, NPU, NPI, HEB, HEA, industrial and water pipe, galvanized
pipe, square and round iron, expanded sheet metal, stainless steel, aluminum and teardrop patterned sheet metal.
+
Aluminum is a light, thin metal that is very commonly used in welding shops. With this metal, welding must be done at low temperatures, otherwise pores will form in your materials. Aluminum is highly reactive, so it forms an oxide layer when exposed to air. This oxide is a barrier to welding. Before welding you need to remove the oxide layer using a wire brush. Each different type of weld requires different equipment and techniques, but when you apply everything involved, your aluminum welds look clean and smooth and are very durable.
BOILER TUBES
•EN 10216-2
•EN 10216-3
•EN 10217-2
•EN 10217-3
Seamless tubes for pressure purposes EN 10216-2
•unalloyed and alloyed tubes, increased temperature
Seamless boiler tubes of this standard have extraordinary temperature and pressure resistance. Due to the production process, a great deal can be offered with regard to purpose-optimized steel qualities.
Facts and Figures
Diameter (OD)21,0 mm – 610 mm
Wall thickness (WT)2,0 mm – 60,0 mm
MaterialP195 GH
P235 GH, P265 GH, 16Mo3
13CrMo4-5, 25CrMo4
10CrMo9-10
Treatment condition+N
TestsTC1 (not including US testing)
TC2 (including US testing)
VersionsBlack, painted
Device pressure standardsAD-2000 W0, AD 2000 W4, PED
ATTEC Uluslararasi Dis Ticaret A.S.
Barbaros Mah. Mor Sumbul Sk
Varyap Meridian I Blok No: 1 Kat:17 D:238
Atasehir 34746 Istanbul/Turkiye
Mr.Ahmet Becenoglu
Export Marketing Manager
Tel: +90 216 488 88 90 – 98
Fax:+90 216 488 98 38
Gsm:+90 532 787 90 89
Wrought Iron Usage Areas are quite wide. Wrought iron means wrought iron. The Turkish equivalent of the French word “Fer forge” means wrought iron. Iron has been used in many different fields since its existence. In the Middle Ages, man discovered the artistic side of iron and turned the cold iron into art by heating it with fire. The main reason why wrought iron is often preferred is that it is durable and aesthetically pleasing to the eye. As for the alternative of wrought iron, we can say that the answer is laser cut wrought iron.
Wrought Iron Usage Areas:
usually window railing,
stair railing,
Oxygen Cutting is the most widely used industrial thermal cutting process. After the metal material is heated to the
ignition temperature with high heat obtained by burning in oxygen, the heated part is cut with pure oxygen gas jet.
As Ramazan Aycan Inc., we can perform oxygen cutting from 35 mm to 150 mm with our new generation CNC oxygen
cutting machines.
Clean and high-quality cutting edge
Increased productivity through reduced scrap and labor costs
Low cost maintenance and consumables
Maximum system flexibility thanks to robot mobility
Designed to run without human intervention
Easy and efficient to program, even complex paths and shapes
Provides better precision, customization, speed and safety
Optimal material utilization
Robotic Cutting Software;
Parameters automatically adjusted regarding to material and thickness.
Calculated tool-paths and robot movements can be verified with simulation.
Robot paths and laser parameters can be easily calculated on the offline CAM and simulation software.
Step data can be loaded, and paths can be determined from edges or faces of CAD data
The 2Kwelding CBS series of column & Boom Manipulators are specially designed and produced for harsh and rugged area circumstances.
Column-Boom Systems are manufactured to ensure ergonomics during weld jointing processes, reaching to hard to access areas while welding large pieces and to perform welding with minimal error.. Column-Boom systems approach to the most suitable area on the piece for performing the required welding process under control of the operatör and welding operation is performed with the command sent to the automatic unit on the boom
While Column-Boom systems can perform welding independently for any part, it may also perform circular or lengthwise welding using rotator or positioner. Welding types that can be performed by the system are SUBMERGED, MIG, MAG, TIG. Also, Column-Boom systems can be fixed or with automatic travel on rail.
Workpiece carriers guarantee safe workpiece handling - especially when it comes to reliably protecting sensitive workpieces from damage during transport and cleaning.
We develop and produce workpiece carriers for high-precision and sensitive components. This means that the components are carefully embedded and positioned in customer-specific automation magazines in such a way that they are easily accessible for a gripper.
In addition to being used with manual handling, the workpiece carriers are particularly suitable for customers with a high degree of automation.
The tailor-made solutions are mainly used in production with automatic parts removal and in the material flow of the automotive supplier industry.
The washing racks, so-called base frames, enable efficient cleaning with maximum flow.
Dimensions can be individually defined by the customer.
Several bulk goods
baskets as well as several workpiece carriers can be cleaned at a single wash cycle at the same time.
The washing racks each have 2 perforated strips on the front sides and can be closed with a locking or clamping lid depending on the load.
Significant features and Benefits:
• Easy adaptation to different logistic requirements.
• Material made of stainless steel, electropolished.
• Low weight with maximum stability and rigidity.
• Good washing properties.
• Wide range of options.
• Suitable for both aqueous and solvent cleaning.
Wire Mesh baskets with various dimensions allow to clean and transport different parts in a single batch. The baskets can be loaded in to the respective washing box and securely locked with the appropriate clamping lid.
The robust stainless steel frame is lined with wire mesh and welded.
Wire Mesh baskets guarantee the highest possible quality when cleaning and degreasing small parts. The format of the basket is defined depending on the component geometry and part volume. According to the loading weight, the side walls and bottom frame are reinforced by additional wires.The most popular model is the version Wire Mesh baskets with angular frame.
High quality:
The upper angular frame gives the basket an elegant look. The electropolished surface underlines the high-quality workmanship and at the same time gives the wire basket a dirt-repellent effect.
Insert baskets guarantee the highest possible quality when cleaning and degreasing small parts.
The baskets for small parts are double-walled. They are 100% burr-free, i.e. there is no risk of injury from detached wire ends.
Laserisse also produces CO2 laser cutting systems for different materials eg, wood, plastic ranges, leather etc, except metal.
The main goal is to reach highest performance and accuracy of cutting
The system is design for modern industry with enclosure options.
Rofin CO2 metal tube is always used in TurcCut™ CO2 laser cutting machines.
User freindly HMI
Custom size Cutting Bed
Laser power range is 150W, 230W, 300W, 450W & 600W
Neri-Mak designs and manufactures cleaning baskets and containers for customers in many different industries around the world. In addition to an extensive range of products, Neri-Mak develops and manufactures individual customer solutions with many years of experience and high professional competence.
Depending on the application, we offer standard or individual dimensions and mesh sizes adapted to the task.
Standard mesh sizes are:
20x20mm
12x12mm
6x6mm
4x4mm
Our high-quality wire baskets are manufactured individually with precision tools and guarantee high positioning accuracy for automated production systems.
Thanks to the use of high-quality stainless steel and electropolished surfaces, the cleaning baskets have a high level of corrosion resistance.
Neri cleaning baskets have been developed with great care and manufactured with high precision.