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Handling-Systeme für Ihr Unternehmen Die Handling-Systeme von ibl Maschinenbau GmbH bieten Ihnen ganzheitliche Systemlösungen zur Absicherung und Optimierung Ihrer Arbeitsprozesse. Durch die Anwendung unserer innovativen Anlagen kann das Handling Ihrer Werkstücke fast vollständig automatisiert werden. Zur Ausschließung von Fehlerquellen sowie bei monotonen Arbeiten wie dem Vereinzeln von Stückgut kommt moderne Robotertechnik zum Einsatz. Ihr Vorteil: Effiziente und flexible Fertigungsprozesse mit sehr geringen Produktwechselzeiten. Sparen Sie Personalkosten ein und steigern Sie die Produktivität Ihres Unternehmens signifikant! Sind Sie gerade auf der Suche nach einem Experten für Handling-Systeme und Automatisierungstechnik, dann ist die ibl Maschinenbau GmbH der richtige Ansprechpartner für Sie. Kontaktieren Sie uns noch heute und überzeugen Sie sich selbst.

THE MULTI-SPINDLE SHAFT DRILLING MACHINES OF THE TBM roto series ARE DESIGNED FOR PERMANENT PRODUCTION USE. THEY ARE PARTICULARLY DURABLE, EXTREMELY ROBUST AND GUARANTEE THE HIGHEST PRECISION: 24/7/365! TBM roto – shaft drilling machine for production For machining rotationally symmetrical workpieces such as gear shafts, camshafts, steering rods, common rails, standard parts... Customer-specific solutions, automation, handling, workpiece clamping, workpiece cleaning… Long-lasting machines for parts with the highest precision Additional units, features or modules available Optimized accessibility to all components for maintenance and service

4-spindle solution with HSK-A100 on MFZ Machining of the free cut with 4 spindles possible OP 10 and OP 20 are processed in one machine Unit times less than 50s possible

DIVERSE TASKS REQUIRE FLEXIBLE MACHINE CONCEPTS, SPECIAL QUESTIONS REQUIRE INDIVIDUAL SOLUTIONS AND EFFICIENT PRODUCTION REQUIRES SECURE PROCESS CHAINS, IN SHORT: TFZ – FIT 2 TASK! With the very successful and established TFZ series, SAMAG has been a guarantee for task-specific solutions and tailor-made machines for years. At the same time, the well-thought-out machine structure of the TFZ enables optimal deep drilling and highly dynamic milling with just one clamping and thus efficiency par excellence. The unique design principle always ensures optimal accessibility, a minimally short distance between the swivel bearing and the processing point and extremely stable tool guidance for high-precision work, even when high lateral forces occur. No matter where you set your priorities in the manufacturing process, we are able to technologically align our TFZ machine accordingly and you can rely on “your” TFZ solution to fit perfectly, today and in the future.

2-spindle solution with 4 parts clamping Processing in one setup Machining time less than 82s per workpiece Machining with 4 spindles Tool monitoring for all tools takes place parallel to production time

Machining with 3 or 4 spindles in one clamping Processing time less than 80s per workpiece possible Right and left workpieces are produced in the same machine

BEST POSSIBLE ERGONOMICS & EFFICIENCY OF MAINTENANCE: FOR OPERATORS No platform required for machine loading and operating area Pivotable main control panel with good visibility into the work area FOR MAINTENANCE & SERVICE Sliding doors on the back provide generous central maintenance access to the machine, doors in the setup room can be opened wide Central and easily accessible media supply, hydraulic unit and maintenance access for A and W axis through movable housing segment

TBM flex – special deep drilling and milling centers – deep drilling and milling in one machine Modular system for drilling and milling For individual part and small series production Peeling and rolling possible Processing of forklift forks, telescopic forks, aircraft landing gear parts, special screws, special cylinders.

MFZ SERIES – FIT 2 PART – YOUR TASK DEFINES OUR MACHINE. Highest performance and output per square meter, at the same time lower costs and higher productivity – that was the task for our engineers and developers at SAMAG MachineTools. The result: the MFZ series with FIT 2 PART. The conception of the new series leaves nothing to be desired. Technological know-how - for the highest precision with the greatest possible productivity - coupled with passion and innovation, means we create the opportunity to continue adapting the performance of our MFZ machine tools to your workpiece in the future - FIT 2 PART! Whether they have complicated workpiece dimensions or are looking for the optimal quantity solution with minimal machine investmen

used horizontal machining center – year of construction: 2007-2008 Product name: MFZ 2-3 Update Used 3-spindle horizontal 4-axis machining center Year of manufacture: 2007-2008 Painted in RAL1002 (sand yellow) or red-white Sinumerik 840D Powerline control Machine dimensions without coolant system and chip conveyor L x W x H approx. 5.10m x 3.05m x 2.8m Weight approx. 20,000 kg (per machine without coolant system and accessories) X-axis travel: 300 mm Y-axis travel: 500 mm Z-axis travel: 450 mm Spindle distance: 300 mm Rapid traverse XY Z axis 60,000 mm/min 3 x motor milling spindle GMN, version with HSK63 tool holder Drive power (S1/S6) 28 KW (constant) Torque (S1/S6) 63/83 Nm max. speed 16,000 rpm Chip conveyor Knoll (scratch belt conveyor in positioning variant across the machine) Knoll KSS system with paper belt filter and magnetic separator Flush gun Complete enclosure Tool storage (3 x 30 tools)

4 SIZES AND LOTS OF POSSIBILITIES! THE SFZ SERIES ESPECIALLY SCORES WITH STRONG PERFORMANCE. Starting from the four basic models of the SFZ series; We offer modular equipment variants, depending on performance requirements. Completely in the spirit of FIT 2 TASK. In order to guarantee individual performance, the SFZ machines are equipped with the latest generation of Heidenhain iTNC640 controls as standard. SIEMENS 840D SL is optionally available as an alternative, depending on your requirements.

Machining with 3 or 4 spindles OP 10 and OP 20 are processed in one machine Complete processing in 67s

OUR MFZ SERIES CANNOT SHAKE ANYTHING SO EASILY. A SOLID FRAME CAST WITH HYDROPOL ® AND THE CLOSED CONSTRUCTION GUARANTEE THE HIGHEST PRECISION THROUGH BEST VIBRATION DAMPING AND TEMPERATURE STABILITY. The new generation of the MFZ is also built on the solid machine bed with Hydropol ® filling. The specially developed composite material improves the stability of machine tool beds. Hydropol ® makes a further step possible in terms of the interaction between energy efficiency and high productivity. ROCK SOLID DESIGN – THE ADVANTAGES OF A ROCK SOLID MACHINE BED OVER STEEL AND CAST CAST FRAME: Closed construction – analyzed and optimized according to FEM Optimal power flow

STABILITY AND HIGHEST PRECISION COME BY APPROXIMATE. THE PERFECTLY THOUGHTFUL AXIS CONCEPT IN THE POWER TOWER DESIGN ALLOWS MINIMAL TCP DISTANCE AND MAXIMUM MACHINE STIFFNESS. The POWER TOWER DESIGN impresses with its compact design and extreme rigidity. All components in the force flow are statically and dynamically optimized down to the last detail, thus ensuring perfect work results. The clear separation of all linear axes guarantees long-term dimensional accuracy of all axis drives and sustainably prevents tolerances from overlapping and thereby increasing. Thanks to the large footprint of the Y-tower and the unique DOUBLE BALL SCREW DRIVE, we always achieve optimal support for the drill beam in the TFZ and at the same time an extremely short distance between the swivel bearing and the tool center point (TCP distance), for maximum rigidity with large transverse forces.

2-spindle solution with a 4-part clamping device Editing the OP 20 after the turning process Piece time less than 90s possible

CLAMPING DEVICES FROM THE EXPERTS. SAMAG OFFERS PROCESS-OPTIMIZED SOLUTIONS AND A COMPLETE ALL-ROUND SERVICE WHEN IT COMES TO DEVICE CONSTRUCTION. Complete machining of workpieces begins with the right clamping concept. Our engineers develop innovative solutions and clamping devices at the highest technical level. Processing complicated workpieces in efficient cycle times requires process-optimized clamping. We deliver technological solutions with longevity and all-round service. The workpieces are aligned, fixed and clamped hydraulically, pneumatically or mechanically. If several parts are processed at the same time, depending on the number of motor spindles, high-precision fixing, positioning and clamping of the parts is necessary. This is only possible with automated tensioning (e.g. hydraulic) and precise alignment of the devices.

PENDULUM CHANGER – GOOD FROM EXPERIENCE. The W-axis principle, established by SAMAG since 1995, enables workpiece loading to be carried out parallel to production times. The workpiece carrier table is moved in the swivel drive from 0 – 180°. This means that the next loading and unloading of workpieces can take place during processing. Efficient and useful also for robot-assisted loading.

QUICK CHECK GUN DRILL Eight basic cycles, based on experience, are included in the scope of delivery of the machine and guarantee professional processing of the workpiece. Specific groups for cross drilling cycles are available as an option. This makes workshop programming and programming of crossing holes easier by adapting the feed when hitting the cross hole. This increases the tool life significantly.

3 or 4 spindle machining Complete processing on MFZ Processing time less than 55s per workpiece

used horizontal machining center, year of construction: 2006, extensive manufacturer overhaul in 2021 Product name: MFZ 2-2 Update Used 2-spindle horizontal 5-axis machining center Year of construction: 2006 Extensive manufacturer overhaul 2021 Sinumerik 840D Powerline control Machine dimensions without coolant system and chip conveyor L x W x H approx. 5.10m x 3.05m x 2.8m Weight approx. 20,000 kg (machine without coolant system and accessories) X-axis travel: 450 mm Y-axis travel: 500 mm Z-axis travel: 450 mm Spindle distance: 450 mm Rapid traverse XY Z axis 60,000mm/min 2 x motor milling spindle GMN, version with HSK63 tool holder Drive power (S1/S6) 28 KW (constant) Torque (S1/S6) 63/83 Nm max. speed 16,000 rpm KSM rotary union with electronic leakage monitoring Chip conveyor Knoll (scraper belt conveyor in positioning variant along the machine, ejection height 1,200mm)

used horizontal machining center, year of construction: 2008 Product name: MFZ 2-2 Update Used 2-spindle horizontal 5-axis machining center Year of construction: 2008 Sinumerik 840D Powerline control Machine dimensions without coolant system and chip conveyor L x W x H approx. 5.10m x 3.05m x 2.8m Weight approx. 20,000 kg (machine without coolant system and accessories) X-axis travel: 450 mm Y-axis travel: 500 mm Z-axis travel: 450 mm Spindle distance: 450 mm Rapid traverse XY Z axis 60,000mm/min 2 x motor milling spindle GMN, version with HSK63 tool holder Drive power (S1/S6) 28 KW (constant) Torque (S1/S6) 63/83 Nm max. speed 16,000 rpm Spindle distance 450mm Chip conveyor Knoll (scratch belt conveyor in positioning variant across the machine) High-quality Knoll KSS system with fine filtration Flush gun Complete enclosure Tool storage (2 x 50 tools) Operating voltage 400V 3N ~ Control voltage 24V DC Connection value machine approx. 72 KVA Compressed air connection 6 bar

Complete machining on MFZ including axis drilling 2-spindle solution with independent X, Y and Z axes

SIMPLY ROTATE THE 3D UNIT BY 90° AND THE MASS THAT HAS TO BE MOVED IS ONLY HALF AS BIG! ZERO GRAVITY DRIVE – OR TURN WITH MASS. Through the rotation and the resulting reduction of the mass to be moved - by around half - we can use the ZERO GRAVITY DRIVE to achieve an incomparably efficient, dynamic and stable type of spindle movement in all three spatial axes. This new kinematic concept is unique in multi-spindle machining centers and enables maximum efficiency and absolute precision on the one hand and maximum utilization and extreme cost-effectiveness on the other.

Robust, long-lasting machine for individual part and small series production Very good accessibility to the processing unit and to the workpiece clamping Crane loading possible Up to 3 mobile tool rests Service and maintenance-optimized accessibility to all machine components Crane hook machine, therefore short set-up times OUR TBM mono IS THE SPECIALIST FOR INDIVIDUAL PARTS AND SMALL SERIES. SPECIAL FEATURES: VERY SMALL DRILLING DIAMETERS WITH A LARGE DRILLING DEPTH AT THE SAME TIME

The particularly short distance of the unique DOUBLE BALL SCREW DRIVE from SAMAG increases the rigidity and thus the machining accuracy immensely. Compared to traditional drive concepts, the TFZ concept is up to 27 times stiffer and more precise. Reduction of vibrations on the drilling and milling unit through DOUBLE BALL SCREW DRIVE and POWER TOWER DESIGN, this is how it works: Second ball screw with additional guide and second pivot bearing on the rear rail (V) Upstream double-guided and particularly strong ball screw drive of the X-axis Minimum distance (l) between tool tip (TCP) and front swivel bearing (A) 1-spindle concept guarantees short, stable tools with excellent accessibility to the workpiece and the machining point Generously sized work spindle to achieve maximum performance parameters Stiff milling spindle with additional, patented support Variable steady rest positioning system to increase drilling accuracy with spacer between spindle and steady rests

Machining with 3 or 4 spindles Clamping device with 6 or 8 workpieces Processing the ends and connections on MFZ Processing of deep hole drilling 4-6 spindling on SAMAG shaft drilling machines

Machining with 3 or 4 spindles in one clamping Machining time on 3-spindle solution 97s Right and left workpieces are produced in the same machine

Die Prüfmaschine der Baureihe FWP 20 ist geeignet für Zug-, Druck- und Biegeversuche als auch für Schwelllast- und Ermüdungstests. Die Prüfmaschinen der Baureihe FWP von 5 kN bis 30 kN sind geeignet für Zug-, Druck- und Biegeversuche als auch für Schwelllast- und Ermüdungstests. Die Prüfmaschinen erfüllen die hohen Genauigkeitsanforderungen an die Kraftmess- und Längenmesstechnik nach DIN EN ISO 7500 und DIN EN ISO 9513. Der modulare Aufbau der Prüfmaschinen gewährleistet große Flexibilität bei Kundenwünschen. Dazu wird die Grundmaschine mit entsprechend wählbaren Zusatzeinheiten ergänzt. Die Grundmaschine besteht aus Lastrahmen mit Antrieb, der Mess- und Steuerelektronik und einer Basissoftware und kann mit/ohne PC geliefert werden. Zwei Säulen und zwei Kugelumlaufspindeln gewährleisten eine hohe Steifigkeit des Lastrahmens. Mit dem DC-Antriebssystem lassen sich kraft-, weg-, und dehnungsgeregelte Versuche durchführen.

Milling and drilling combined in one machine - In tool and mold making, complex cubic workpieces can be machined precisely, powerfully, safely and from all four sides in just one clamping. The machining centers in the TFZ series cover all requirements in small, medium and large mold making. But TFZ machines are also used in mechanical engineering and the hydraulic industry. You can obtain suitable solutions for machining spindle housings, gear housings or hydraulic cylinders from the deep drilling specialist. Position tolerances in the range of +/-1/100 Angle tolerances +/- 0.02° Surface qualities for ELB drilling Rz 1.6 Cutting volume of 1,600 cm³/min Deep drilling using the ELB process also for diameters larger than 60 mm

4-spindle solution for pre-processing 2-spindle solution for fine boring with independent X, Y and Z axes Cycle times less than 30s possible