Artikelnummer: 8111
Größe: S- 3XL
Marke: Scheibler
Eigenschaften: wasserdicht, winddicht, Reflektoren vorne und hinten
wasserdicht, winddicht
Reflektoren vorne und hinten für zusätzliche Sicherheit
einrollbare Kapuze
Lüftungssystem am Rücken
Lüftungslöcher in den Armen
Bund regulierbar
Ärmelbündchen innen mit Gummizug
2 Fronttaschen
An internationally active medical technology company that produces and sells catheter tubes, among other things, has optimized its manufacturing process with the help of a production line from Metzner Maschinenbau. With Metzner's know-how, it was possible to replace a costly manual process with an automatic machine, saving costs. At the same time, the length accuracy and the cutting quality were significantly improved. The company supplied a fully automatic system that precisely cuts the catheter tubing to length, removes the mandrel present from the extrusion without leaving any residue and without longitudinal expansion, and then deposits the tubing in a collecting container at the end.
Processing with exact length accuracy and mandrel removal
The Metzner special development cuts catheter tubes to an exact length and removes the mandrel inside safely and precisely. The finished material is deposited in a collection container.
Metzner has a clear understanding of the future and transforms existing processes into fully automated system solutions. Workstations that were previously operated separately are now combined into fully automatic production lines. The starting point of an automatic processing line is the cable that is wound on a reel. The end result is a finished cable with a completely assembled plug system
The EM 600 can integrate up to six successive process tools in one single station. After insertion, the cable remains in a fixed position while the tools move towards the cable to provide optimum protection for the HV cable wires. The total cycle time of an EM 600 station is approx. 35 seconds for all operations of this station, with a total capacity of approx. 400,000 cable ends per year.
Multiple EM 600 stations in combination with a cost-effective transfer system provide the additional benefits of the EM 700 series: higher degree of automation, no limit to the number of stations, modular and scalable, single- or double-sided processing
The special feature of the Metzner CCM 4: the circular cutting machine handles both wet and dry cutting. Depending on the type of cut, the CCM 4 is equipped with a water-cooling lubrication system or micro-knife moistening and preparation for suction. The standard model comes with an integrated discharge conveyor (800 mm length); application range both in-line and off-line.
For tubes with suitable material properties the CCM 4 Gasket offers the possibility to cut flat gaskets with the circular knife. Suitable for tubes with max. 30 or 50 mm diameter and a tube length of 1 mm to 1000 m.
The AM 3000 range of cable processing machines are distinguished by cutting and haul-off power and their convincing modular, robust and long-life construction for continuous industrial working. There are different models with different cutting powers and specifications. To match the processing requirements, numerous knife contours and technologies are available: The patented „ double-knife system“ facilitates different processing in a single working pass, the circumferential rotary technology offers exact circular cutting for cables with very thin or rigid outer insulation cover and for co-axial cables. Every model is equipped as standard with a full set of interfaces for peripheral equipment and IT integration. The machines can easily be converted into complete production lines, thus further increasing the process automation.
Metzner powder press and indexable insert automations of the "RPA 3-SC series" automatically remove pressed blanks from a powder press and deposit them quickly and gently in a definable sample. In the "RPA 3-SC1", the transfer of the individual sintering plates and the loading of the blanks is carried out by a SCARA 4-axis robot. The empty sintering plates are placed manually into a sintering plate magazine, removed with a sintering plate gripper if necessary, and fed to the loading position. The robot then moves to a gripper station, deposits the sintering plate gripper, picks up a part gripper, and starts loading the sintering plate. In the "RPA 3-SC2", sintering plates are placed manually on a double conveyor belt. One sintering plate at a time is automatically transported to the loading position via the conveyor belt. The robot immediately starts to load the blanks. Loaded sintering plates are ejected from the loading position and manually removed from the conveyor belt.
The special Metzner development is a fully automatic machinery consisting of a contact-free loop control, an automatic cutting machine and a crushing station with storage system. It can produce polystyrene pipettes with diameters from 4 to 25 mm and lengths from 100 to 700 mm.
The extruded material is first scored with the aid of several rotary cutting heads, then broken and finally deposited in collecting containers. The cycle time for four parts is only 1.5 seconds. For the production of short lengths (up to 120 mm), the cycle time is extended to approximately three seconds.
Corrugated tubes are used to protect cable wires and cable harnesses. When cutting this corrugated tube sheathing to length, it is important to cut precisely and reliably on the crest of the shaft, to avoid forming sharp cutting edges which damage the in-drawn cable wires.
Metzner revolutionised the cutting to length of slotted corrugated tubes with the SM 4000 corrugated tube cutting machine. It is the only machine in the world that can guarantee a precision cut on the crest of the shaft due to its unique and patented feed and cutting technology. A laser sensor monitors the production and activates the cut precisely and repetitively with up to 8000 cuts per hour.
The SM 4000 with its patented "toothed wheel laser system" is the only machine in the world that guarantees twist-proof feed- and cutting technology for slotted corrugated tubes
Electrical cabinets contain the electrical and electronic components of a process engineering system, a machine tool, or production equipment that is not directly located in the machine. They are manufactured by special switch cabinet builders or by the machine manufacturers themselves. To save costs, there are automation solutions that are not only worthwhile for large production series, but are also suitable for the more efficient and economical production of individual and small series. Metzner offers a unique and comprehensive system solution to reduce your expenses in switchgear construction. Depending on your requirements, different stripping and crimping machines are available, which differ in terms of design, performance and degree of automation.
METZNER TRIATHLON SERIES
- for precise cutting to length and one- or two-sided stripping
- for crimping the ferrules (single- and double-sided)
- for individual labelling of strands with different printing method
Where pneumatic tools of the MBS series reach their performance limits, the eccentric cutting machine opens up new possibilities in cutting performance. Instead of a pneumatic cutting tool, the Metzner ST 25 uses an electrically driven eccentric mechanism that carries a punching blade. This enables us to increase the performance of the die-cut into completely new dimensions, of up to 800 cuts per minute. An agreeable side-effect: With the electric drive for the cutting tool, the ST 25 works very quietly – which is why customers with low-noise working environments also like to opt for this model.
The Metzner EM 300 platform offers further convenience in high-voltage cable processing through a quick change of process tools and faster cycle times. Depending on the requirements, the HV cable processing machine can thus be equipped with different tools for cable processing. This means that the EM 300 can be used for several processing steps and is prepared for a wide range of processes. In addition, with the EM 300 we protect your investment by offering improved expandability that enables “plug-and-play” integration of future new applications.
Metzner has developed a fully automatic processing machine with outstanding cutting quality and great length accuracy for steel cable wires of up to 20 mm diameter. The steel cable wires are fed by a motorised feeding device in combination with a contact-free loop control. Then, program-controlled and positionally accurate marking tapes are applied to the steel cable – with a cycle time of less than two seconds. In addition, a wax printer marks all the fastening and processing points that will be required for subsequent processing. This labelling method is carried out in a continuous process. The cut is then made using a special cutting process. Precise length accuracy is achieved by a special laser measuring system. A material stacker with a storage area of up to 12 metres ensures that the steel cable wires are deposited in an orderly manner. All cut steel rope can be stored and sorted according to length to allow it to be removed at a later point.
The Metzner special development department produces endotracheal tubes with high precision and cleanliness. This is ensured, among other things, by processes such as automatic loading, alignment and positioning of the tubes, processing by seven consecutive work stations and automatic quality control by sensors. Our product video will give you an insight into the machining process.
Maschinenbau GmbH has sustainably reduced the production costs of the end products and created additional production capacities with a fully automatic production system for endotracheal tubes.
The modular system of the MBS series is available in three sizes. The MBS 100 is the "smallest" of the three models and processes materials such as tubes and profiles of up to 90 mm wide. Depending on the material size, further machine elements such as type and number of cutting tools, length and width of the belt feed, control, feed, running direction, coating material of the conveyor belts and base frames are selected.
Metzner "MBS series" cutting machines stand for outstanding flexibility when machining flexible and semi-rigid profiles made of rubber and plastic. With different cutting methods and machine components, cutting machines are created which can be individually adapted to customer requirements and are made available in the shortest possible time with hardly any development effort.
Unslotted corrugated tubes are used to protect cable wires and cable harnesses. When cutting this corrugated tube sheathing to length, it is important to cut precisely and reliably on the crest of the wave, to avoid forming sharp cutting edges which damage the in-drawn cable wires.
Metzner corrugated tube cutting machines of the CT 4000 series process corrugated tubes with great reliability and precision. Thanks to our many years of experience in processing corrugated tubes, we know the challenges that some corrugated tubes present and are well prepared for them. Our wide range of standard equipment ensures the best possible processing of your corrugated tubes.
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The Metzner CT 4200 additionally offers an integrated slitting device for automatic slitting of unslit corrugated tubes. For material diameters from 7.5 mm to 40 mm.
The "Metzner RPA 10-SL" is a powerful and flexible press automation system for handling indexable inserts and small ceramic parts for medium to large batch sizes. It has an integrated magazine system for up to ten sintering inserts. Empty sintering inserts are automatically removed from the magazine, loaded and then returned as required. In this way, the powder press automation works independently over a longer period of time without loading and unloading processes leading to a press stop. With its integrated 4-axis SCARA robot, the machine achieves very high system speeds of up to 30 stroke/min. The "RPA 10-SL" is operated conveniently via the integrated control or via the mobile operator terminal. At the push of a button, loaded sintering plates are removed and new ones received. Defined operating data are transferred to the press control via an interface.
Scope of application:
-Suitable for heavy machining work, single pieces and small batches
-Designed particularly for use on conventional milling machines
Product features:
-Clamping force preselection, 2 to 4 increments, allows accurate repetition (type 100 – 2 increments; types 125, 160 – 4 increments)
-Our tried and tested HD vice enables problem-free working with high clamping force and long-term reliability
Clamping range S1/mm:0-82
Clamping range S2/mm:78-162
Clamping force increments:2
max. clamping force in kN:30
Weight:13,5
Metzner has developed the mandrel cutting machines of the SR series for cutting off sealing rings from injection-moulded or extruded tubes with different diameters. These machines are characterised by their unique processing method and high cutting quality. First, pre-extended "rubber tubes" are clamped onto mandrels. Due to the special design of the mandrels, the mandrel can be set up and removed quickly and without special previous knowledge. The mandrels are then automatically clamped in the machine between rotating spindles and production is started. A knife carriage travels along the tubes and cuts the flat sealing rings to the desired length with either push-fit or circular knives, depending on the requirements. This cutting method is particularly impressive with its high cutting quality in combination with a high output.
The modular system of the MBS series is available in three sizes. The MBS 200 is the "medium-sized" of the three models and processes materials such as tubes and profiles up to 190 mm wide. Depending on the material size, further machine elements such as type and number of cutting tools, length and width of the belt feed, control, feed, running direction, coating material of the conveyor belts and base frames are selected.
Metzner "MBS series" cutting machines stand for outstanding flexibility when machining flexible and semi-rigid profiles made of rubber and plastic. With different cutting methods and machine components, cutting machines are created which can be individually adapted to customer requirements and are made available in the shortest possible time with hardly any development effort.
The powerful "universal cutting machine" with superior pulling and cutting strength. The contact pressure between the conveyor belts is pneumatically controlled and opens and closes automatically when the cover is opened and closed. Ideal for solid and dimensionally stable materials.
Metzner also offers the Variocut in three “Red – Green – Blue" equipment lines. Each equipment variant is based on the same basic model with the same high-quality mechanical components. The individual models differ in speed, control and the interfaces for peripherals.
The Metzner AM 1000 is a sensation among the tabletop units. The automatic cutting and stripping machine processes cables, strands and wires up to 9 mm diameter and 6mm² cable cross-section with a special cutting and pull-off force (optional 10 mm², depending on material). The presettings are conveniently made via the modern 12" touch panel, where the operator can define all processes. Thanks to the sensors for diameter and material recognition, the AM 1000 works extremely precisely. Another special feature is the tool-free replacement of guides and rollers. This means that the AM 1000 can be changed over in just one minute. With the extensive interface preparation, the machine can be optimally expanded with peripheral devices and adapts to all customer requirements. The compact design with retractable touch-screen and the low weight of only 28 kg also offer special comfort. This makes the AM 1000 especially easy to transport.
Metzner provides a number of proven automation solutions for the automatic loading and unloading of coating carriers for CVD and PVD coatings. The abbreviations PVD (Physical Vapour Deposition) and CVD (Chemical Vapour Deposition) stand for different coating processes.
When loading the PVD spears, we differentiate between "single-loading" and "back-to-back loading". In addition to part loading, spacers are loaded onto the spears in addition to the parts. In single-loading, a spacer is located behind each individual insert, whereas in back-to-back-loading, two inserts are placed "back to back" and only then is a spacer loaded.
To implement "back-to-back-loading", a turning station is integrated into the machinery. This station is used to turn the corresponding insert by 180 degrees, loading it directly onto the respective spear.
The "Metzner RPA 60-LT" is a powerful robot press automation with an outstanding storage system for the highest demands in the handling of pressed parts made of hard metal and metal powder. With a storage capacity of up to 60 sintering plates, the it offers outstanding possibilities for the production of sintered parts of all types. All sintering plates are fed to the machine via four transport trolleys with 15 plates each. The intelligent handling system of the "RPA 60-LT" ensures uninterrupted loading of the pressed parts. While the first sintering plate is filled by a linear robot with multifunctional gripper, the handling system provides a second empty plate. As soon as the first plate is filled, the loading of the second one starts. Meanwhile, the handling system returns the loaded sintering plate to the transport carriage. The automation thus works according to the Kanban principle, which ensures that the press can be operated continuously even during the workpiece carrier change
Das Arbeitsröhrchen II mit dem integrierten Filtersystem für die Untersuchung des Stuhles auf Parasiten beim Menschen hat einen Hightech-Feinfilter, der für die erfolgreiche Anreicherung der Stuhlparasiten eine hohe Selektivität und dadurch gleichzeitig saubere mikroskopische Präparate mit optimaler Trefferquote garantiert.
Plastic-coated steel cablestrands are cut to length using a special shear cut module and then stripped with the cutting module of the AM3500 without the wires "jumping open".Bare steel cable wires are transported by the modified AM 3500 directly to the special cutting machine, which is coupled between the AM 3500 and the material stacker and which cuts the material to length by a thermal process. Due to the special electric welding process used here, the individual wires do not twist up during cutting, and a smooth rope start and a smooth rope end without thickening are produced.
Long steel cable wires/strands are placed in a tray after processing, while short pieces of material fall down a chute into a collecting container.
With the high-performance solution developed by Metzner, the customer can process different types of material in different processes. Further advantages of the machinery are high precision, high quality, an increase in productivity and lower personnel costs.
Ein Gefühl der Wehmut (z.B. an die Vor-Coronazeit) manifestiert sich im Jetzt. Der Schweif verliert sich in der Vergangenheit. Die aus Schmiedebronze gefertigte Skulptur ist ca. 45 cm lang und 22 cm hoch (mit Stein).
L = 45 cm:B = ca.16 cm
Schmiedebronze:Tombak
Unikat:signiert