Extra Forge d.o.o. is a leading production and service company specializing in closed die forging of various types of steel, including stainless steel, high and low alloy steel, and carbon steel. Our expertise lies in the hot forging of steel semi-finished products ranging from 0.1 kg to 8 kg. This process enhances the strength and toughness of the products compared to other manufacturing methods. The advanced technological processes at Extra Forge d.o.o. enable us to achieve forging precision up to ± 0.2 mm, ensuring high-quality and reliable products.
Only high-quality steel is appropriate for high-quality products which are mostly assembled in the cars of our customers. By using hot forging process, we shape different types of carbon steel, all types of alloy steel and most of the time stainless steel.The Hot forging process and thus the transformation of steels has a number of specific points in its process. We have directed the development of forging into forging stainless steels, as these steels are increasingly present in automotive engines as well as in other segments of the use of forged parts. The advantage of stainless steels is that they are corrosion-resistant, and do not require additional surface protection. Through the hot forging process, we are able to transform both ferritic, martensitic and austenitic stainless steels.
Prime Line Lean door handles stand out because of their flat and rectangular shape. A variety of mounts may be fitted with these handles, from simple round or square mounts to mounts fitted with a fingerprint scanner. Door handles are usually made in eight standard sizes, but can be customised to suit your needs. These door handles may be upgraded with a fingerprint scanner, which may be installed on the front or back side, LED lights and a special ending. We also offer a variety of surface treatments, from polished to powder coated. Standard door handles come with a satinised treatment (matte).
We sharpen cutting tools on 5-axis CNC machines, restoring the efficiency of used tools to that of a new tool. We are sharpening tools of all brands and shapes.
We provide surface preparation and finishing of casted aluminium parts and other metal parts, such as: shot blasting, sand blasting, deburring (trowal), polishing, anodization, galvanic coatings, powder coating and cataphoresis.
Our welders are certified for welding using the MIG/MAG process. Manual welding capability up to 450A, and welding under flux up to 900A. We specialize in welding unique and demanding products.
Steel custom milling parts became part of pallet systems for industrial automation.
Our main activity is production of individual custom components, from less demanding to very demanding and complex ones.
Machined parts are used in:
-the medical fields,
-electronic equipment,
-automotive industry,
-aerospace,
-intelligent robotics and
-Industrial automation.
Specializing in various sectors of development companies, we offer advanced custom parts, working with materials like aluminium alloys, plastic, metal and steel.
Our technically advanced CNC processing services allow us to meet clients’ specific requirements and by our client's request we provide surface treatments.
Professional, accurate and aesthetically pleasing flocking of different types of materials, size and colors, on surface of your choosing.
Flocking is the application of small pieces of fibers (the so-called flakes), with the help of the electrostatic surface on which we have previously applied special glue. All of the contents are water based and pose no threat to the environment. The end product is a soft protective coat, pleasant to touch, that comes in a color of your choice and if exposed to higher temperatures the coating protects the user from harm (for example it protects against burns, from coming in contact with hot metal).
Advantages:
- the final product is protected and feels soft to touch,
- flakes can be applied to most materials, we mainly flock metal parts that come in different shapes and sizes,
- flakes come in different colors.
Präzisionsgeschmiedete teile sind ein wesentlicher Bestandteil moderner Fertigungstechniken, die höchste Genauigkeit und Effizienz erfordern. Diese Teile zeichnen sich durch ihre Fähigkeit aus, sehr enge Toleranzen von +/- 0,1 mm zu erreichen, was sie ideal für den Einsatz in komplexen Verbindungen macht, ohne dass zusätzliche mechanische Bearbeitung erforderlich ist. Die Herstellung erfolgt durch das Heißprägen, bei dem Stäbe erhitzt und in das passende Schmiedewerkzeug eingelegt werden. Nach dem Schmiedeprozess werden die Halbfertigprodukte getrimmt und durchbohrt, um verschiedene Formen und Anforderungen zu erfüllen. Diese Präzisionsteile sind aus Edelstahl, Legierungs- und Kohlenstoffstählen gefertigt und bieten eine hohe Flexibilität in der Anwendung.
Adaptable stamping solutions due to modern machinery- MECHANICAL, ECCENTRIC and HYDRAULIC PRESSES (30-1200t).High quality stamped components for various industries (automotive, electronic, home appliences, garden…).
Production limits
STAMPING
Max width: 310mm
Tickness: 0,5mm - 5mm
Material: Steel
DEEP DRAWING
Max dimension: 2000 x 1200mm
Tickness: 0,4mm - 3mm
Material: steel and aluminium plates, stainless steel
Hollow forging offers a revolutionary approach to product creation by incorporating hollow internal structures. This innovative technique leads to substantial material savings, with reductions ranging from 20% to 70% compared to traditional forging methods. The extent of savings depends on factors such as the product's shape and the design intricacies of the hollow structure.
At our company, we offer comprehensive heat treatment services for both steel and aluminum products. Our team consists of expert associates who are leaders in their respective fields, ensuring top-notch quality and precision in every project.
Additionally, we provide valuable consultation to help you determine the best available options or optimize processes to achieve your desired results efficiently.
Our expertise lies in the meticulous development of tooling for both steel and aluminum forgings, ensuring that the need for post-processing of the pieces is minimized. By perfecting the tooling process, we strive to deliver forgings of exceptional quality with minimal additional work required.
Moreover, we offer valuable recommendations to our clients regarding potential alterations to the forging piece aimed at reducing costs without compromising on quality. Our goal is to optimize both the piece and the die to enhance efficiency and cost-effectiveness.
Prime Line Bold door handles have a square shape. A variety of mounts may be fitted with these handles, from simple round or square mounts to mounts fitted with a fingerprint scanner. Door handles are usually made in eight standard sizes, but can be customised to suit your needs. These door handles may be upgraded with a fingerprint scanner, which may be installed on the front or back side, LED lights and a special ending. We also offer a variety of surface treatments, from polished to powder coated. Standard door handles come with a satinised treatment (matte).
As the name suggests, Prime Line Diamond door handles stand out because of their diamond shape. They can be combined with square mounts or mounts that allow the installation of a fingerprint scanner. They come in eight standard sizes, but can be customised to your needs. They can also be fitted with a fingerprint scanner and especially stand out with LED lights. Different surface treatments are possible, from polished to powder coated. Standard door handles come with a satinised or matte treatment.
Prime Line Arcus door handles are arc-shaped, either round or square and come with a round or square mount, or a mount with a premium rosette. They come in four standard sizes, but can be modified to suit your needs or curved based on your wishes. Various surface treatments are available (polished or powder coated). Standard door handles come with a satinised or matte treatment.
Door handles of C, V, and U shapes can most often be seen on larger buildings or institutions. These door handles are round and may be fitted with round or square mounts as well as mounts with a premium rosette. Various surface treatments are available (polished or powder coated). Standard door handles come with a satinised or matte treatment.
Präzisionsgeschmiedete Teile sind geschmiedete Teile, bei denen durch die ständige Einhaltung des Schmiedeprozesses sehr enge Toleranzen erreicht werden können. Unsere Prozesse ermöglichen das Schmieden mit einer Toleranz von +/- 0,1 mm. Wir sind auf die Produktion von präzisionsgeschmiedeten Teilen mit einem Gewicht zwischen 0,001 kg und 1 kg aus verschiedenen Materialien spezialisiert. Der Vorteil von präzisionsgeschmiedeten Teilen besteht darin, dass sie überwiegend in verschiedenen Verbindungen und ohne zusätzliche mechanische Bearbeitung eingesetzt werden können. Das Heißkammschmieden ist das Verfahren in unserem Unternehmen – Stangen werden erhitzt und in das entsprechende Schmiedewerkzeug eingesetzt. Nach dem Schmiedeprozess trimmen und durchstechen wir die Halbfertigprodukte, um viele Formen und andere Anforderungen zu erfüllen. Wir formen rostfreie, legierte und Kohlenstoffstähle. In den meisten Fällen werden komplexere und größere Schmiedeteile weiterbearbeitet. Aufgrund der Spezifität von Präzisionsschmiedeteilen bieten wir die minimal notwendige zusätzliche Bearbeitung an und reduzieren somit die Bearbeitungszeiten.
We are experienced in the production of parts made of different material. The majority is made of stainless steel. Moreover, we manufacture products made of hardened material of 64 Hrc.The manufacture is carried out on three different types of turning machines
Classic turning machines (14 machines). Turning machines are of different sizes and different complexity. The machining is carried out by using sticks of different diameter with automatic feed. Products with diameter up to 64 mm from sticks or 165 mm from pieces can be machined. The length of the machined part can reach 118 mm. The most technologically advanced lathe can machine with two spindles and three turning machines, which can move in three axes and can carry 12 tools each, for a total of 36 tools. All tools can be driven. Driven tools can produce up to 40 Nm of torque. All tools are controlled by a tool monitor, which ensures timely replacement of the cutting tool and minimizes deviation.
The basic door handle model made from stainless steel (inox) is of the highest quality for the most affordable price. The design is simple and exceptional, the selection very popular, and the delivery fast. The handle will accentuate the elegant design of any door. In round 90° mounts, it can also be aesthetically elevated with the addition of a premium rosette.
Naša nerotirajoča rezilna orodja izdelujemo z uporabo najmodernejše tehnologije, podprte z dolgoletnimi razvojnimi izkušnjami. Za naše naročnike lahko izdelamo orodje iz različnih materialov, s katerimi dosežemo daljšo življenjsko dobo ter visoko natančnost pri uporabi.
Prime Line Exodus door handles in the shape of an arc have a diameter of 30 mm and come in four different sizes. Various surface treatments are available (polished or powder coated; standard door handles come with a satinised or matte treatment).
Prime Line Pure door handles are round with a diameter of 30 mm. Variously shaped mounts may be fitted with these handles, from simple round mounts to mounts fitted with a fingerprint scanner. Door handles are usually made in eight standard sizes, but can be customised to suit your needs. These door handles may be upgraded with a fingerprint scanner, which can be installed on the front or back side, LED lights and endings with sophisticated designs. We also offer a variety of surface treatments, from polished to powder coated. Standard door handles come with a satinised treatment (matte).
* Plasma cutting up to 30mm
* Flame cutting up to 100mm
Due to our quick response, we cut materials in-house. We provide support and advice to customers for better material utilization and consequently lower costs. Maximum cutting dimensions are 6x2m.
Our focus is on quality manufactured and quick delivery times while keeping a competitive pricing level.
We are working with various materials like aluminium alloys, plastic, metal and steel. Our technically advanced metal processing services with 3- and 5-axis CNC milling work allow us to meet clients’ specific requirements.
We do our best to ensure that the services are provided with quality and in the shortest possible time. We support you by having more than 3 tons of material in stock, which guarantees us an immediate start of production. Which results in shorter delivery times and immediately providing you a new spare part.
We are being part of many development companies.
We have become an important part of:
●control lines,
●automatic assembly,
●robotic grippers,
●independent stations,
●pallet systems,
●pneumatic systems
●and production lines.
Small precision parts for electronic equipment.
Our machined parts are used in:
-the medical fields,
-electronic equipment,
-automotive industry,
-aerospace,
-intelligent robotics and
-Industrial automation.
Specialized in smaller productions has its own advantages. We individually devote ourselves to our partners.
The advantages of this kind of cooperation is review of technical documentation before production and possible adjustments made beforehand, which leads to more affordable and better quality of the end-product, and consequently greater satisfaction of our partners.
Max. product dimensions W=4500mm L=8000mm H=3400mm.
Sandblasting is also available for stainless steel, which is separated from other steel to prevent contamination. Upon customer request, we also employ laser removal of impurities on the surface. Customers can choose from different sandblasting roughnesses depending on project needs.