The ProMapper is the A&R table-top solution to provide state-of-the-art optical inspection according to the industry standards (ISO/ANSI), totally independent from the operator. In addition, it supplies freeform surface evaluation based on the A&R Error Map technology, making sure that no surface defect is shipped to the customer. Based on the Error Map, surface quality features like the GMC (Global Mapping Criteria) are evaluated and constitute extremely relevant inspection data for process control applications (Statistical Process Control).
Any types of organic lenses:SV, PAL’s, multifocal (freeform or conventional)
Diameter:44 to 80 mm
Maximum power for positive axis (at distance and near):+10D
Minimum power for negative axis:-12D
Cylinder:0 to 4D
Max prism at PRP:5 Δ
Max prism at measurement point:12 Δ
Max total lens height:20mm
Max front surface sag:17mm
Accuracy Diameter:0.2mm
Accuracy Sphere and cylinder powers:0.03D to 6.00D, 0.04D to 12D
Accuracy Prism:Sphere and cylinder 0.03 Δ + 1%
Accuracy Thickness:0.03mm
Covered area for Error Map:from -12D to +5D, 40mm from +5D to +10D
Throughput:50 sec. / job
Instrument size:H776 x L737 x W618mm
Weight:62 Kg – 67 Kg with Digital Inking
The Focovision by Transmission SPF-3 is used in optical laboratories where the lenses are mounted into frames. It is connected to the computer network, from which it receives the nominal values of the prescription lens. Its main advantages are repeatability, accuracy, and easy calibration. It measures the lens optical power by using a light beam perpendicular to the concave lens surface at a certain wavelength (546 nm or 587 nm) and by measuring in all directions (360 degrees). In addition, it is equipped with a frame positioning device and has a user friendly interface; permitting an operator to learn how to perform the complete lens control of the mounted lenses with little training required.
Positioning assistance: The FOCOVISION display provides assistance to the operator to help them position the frame and lens to be measured properly, creating a user friendly and fast process. The positioning target, displayed at every step of the procedure, and operator instructions projected
The operating range of the instrument exceeds the normal requirements of the lab.:Optical power in the main axis
Optical power in the main axis:-20D to +20D
Prism power:0 to 5 cm/m (S= -14D increasing with S)
A computer Server (required for first unit) is capable of supporting an indefinite number of FOCOVIS:A printer to provide a ticket with the measured information
A printer to provide a ticket with the measured information:An integrated thickness measuring system
An integrated thickness measuring system:A visualisation system for the positioning of bifocals and progressives
A visualisation system for the positioning of bifocals and progressives:A vacuum holding system
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The Focovision by Transmission SPV-3 is used in prescription laboratories.
It is connected to your computer network, from which it receives the nominal values of the prescription lens. Its main advantages are repeatability, accuracy, easy calibration, and especially its visualization system of the semivisible marks or the upper segment line corner of the addition. This system permits an accurate positioning on the different control points without any lens marking.
It measures the lens optical power by using a light beam perpendicular to the concave lens surface at a certain wavelength (546 nm or 587 nm) and by measuring in all directions (360 degrees). In addition, it has a user friendly interface permitting an operator to learn how to perform the complete lens control (far view, prism reference point, near view, thickness, shape, etc.) with little training required.
Minimal training required
Very high measurement speed
Flexibility (configurable procedures, easy to adapt, any toleran
The operating range of the instrument exceeds the normal requirements of the lab.:Optical power in the main axis
Optical power in the main axis:-20D to +20D
Prism power:0 to 5 cm/m (S= -14D increasing with S)
The FOCOVISION measures the optical lens power by transmitting a light beam, in all directions (360 :It accurately measures optical power to 0.02D and prism power to 0.02 cm/m, +1%.
It accurately measures optical power to 0.02D and prism power to 0.02 cm/m, +1%.:Prism compensator
Prism compensator:3 dots marking system
3 dots marking system:Thickness measurement device
Thickness measurement device:LCD display device. Contour shape display
LCD display device. Contour shape display:Vacuum holder
Vacuum holder:Alignment system for polarized lenses
Alignment system for polarized lenses:Working table
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The Dual LensMapper, integrated in this unit, gives a mapping of the prescription lens (freeform or conventional) and calculates FOA optical power at the reference points (FV, NV). For the freeforms, it compares the expected design to the real lens and displays an error map. A Go/NoGo decision is made, based on the error map and the list of criteria defined by the lab. Because the A&R AutoMapper is task specific, and the system has a small footprint, you can easily integrate it into the lab, either directly after the surfacing or in the final control (also suitable for checking the cut lenses).
The AutoMapper is an excellent investment for a modern lab with a rapid payback!
100 % production control
just after surfacing --> direct feedback on production*
control of the cut lens - in case of remote edging
Non contact measurement
Correction of eventual R/L inversion
Integrated Dual LensMapper : measurement of free form and conventional progressive lenses
Control of power, cyl.
Diameter (via shape measurement):44 to 80 mm NB : grippers also designed to handle cut lenses
NB:grippers also designed to handle cut lenses
Max. power for positive axis:+10.00D
Min. power for negative axis:-10.00D
Cylinder:0 to +4.00D
DPT:0.04 D
CYL:PRISM
PRISM:0.03cm/m + 1°
Contactless thickness meausrement:0.04mm
150 jobs/hour:L = 191cm
L = 191cm:W = 140 cm
W = 140 cm:H = 192 cm (without Laminar flow box)
H = 192 cm (without Laminar flow box):Laminar flow box
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The Focovision by Reflection SR-2 is used in the production of semifinished lenses, glass and metal molds,but also in prescription laboratories to control the incoming semi-finished
lenses. It measures the surface optical power by reflection on one point with a high degree of accuracy. The measured value can be expressed in curvature or in diopter. The Focovision by Reflection has become a worldwide reference instrument throughout the ophthalmic industry.
High accuracy (0.01D for the base power, less than 0.01D for the residual astigmatism of the instrument)
Very high reproducibility
Precise and reproducible positioning of the lens according to reference points marked over the lens surface
Simple and rapid autocalibration procedure
No moving parts (behaviour stability, simple lighting system, ...)
Linear instrument response (no mechanical adjustments are necessary)
Reliability : Image quality control & automatic correction of dust effect
The Control Unit for Prescription Lenses is a machine dedicated to prescription labs producing at least 1000 jobs per day.
This multi-functional automatic machine is the only one on the market to combine the lens inspection according to the ISO/ANSI standards of all lens types, the mapping of freeform lenses, the flexible digital inking and the laser engraving.
The measurement data exported by the machine are very useful for an effective process control.
The Control Unit for Rx lenses is the perfect tool to increase your customer satisfaction, by improving your quality and optimizing the delivery times.
Diameter:44 to 85 mm
Maximum power for positive axis:+14.00D
Minimum power for negative axis:-12.00D
Cylinder:0 to + 7.00D
Prism:10cm/m
Max. prism value at measurement point:12 cm/m
Total lens height:< 20mm
Sag convex surface:< 17mm
Sphere and cylinder:0.02D to 6.00D
0.03D to 14.00D:0.02cm/m + 1%
Thickness without contact:0.04 mm
120 jobs/hour:Digital Inking (UV or solid ink)
Digital Inking (UV or solid ink):Inking alignment check
Inking alignment check:Laser engraving (CO2)
Laser engraving (CO2):Dual Spectrometer (by transmission & reflection)
Dual Spectrometer (by transmission & reflection):Ionisation system
Ionisation system:Laminar flow box
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The AutoPacker is designed for use in mid to large volume prescription laboratories. After the job-identification, the lenses are unloaded from the job tray and centered. An envelope type is chosen from the magazine out of eighteen different envelope types, the lens is inserted in the envelope, and a label is printed and applied to the flap of the envelope which seals the envelope shut. Before loading the packaged lens into its original job tray a check is made to ensure the envelope is not empty.The machine is also capable of packing cut lenses.
The 600 lenses per hour capacity and the completely automatic cycle which avoids any mispackaging, coupled with our years of experience in the field of packaging RX glasses are proof of its value. This machine is best utilized after the Automatic Control and Inking Unit.
Identification & Inking Unit for semi-finished lenses (type MITSF)
The new concept of MITSF machine is designed to identify and print progressive and multifocalsemi-finished lenses.
The PPOS system, integrated in the unit, detects the μ-engravings or the upper segment line and identifies the semi-finished by reading the identification code (check of product code, Addition, base, eye, logo at the edge or under the μ-engravings) by Optical Character Recognition.
The inspected lenses are then inked by a robot, permitting a large flexibility in image choice (10 plates – 20 images). The data of this machine can be transmitted to the automatic packaging unit, eliminating any product mispack.
Diameter:65-85 mm
Concave radius:80 mm to infinity (flat lenses)
Convex radius far view:60 to 300 mm
Overall thickness:7 to 25 mm
Max. overall height:25 mm
Add power:0.75D to 3.75D
Positioning of the inking image in accordance to the micro-engravings:Concentricity : 0.5 mm Parallelism : 1.5 mm
Concentricity:0.5 mm
Parallelism:1.5 mm
Centering diameter:+/- 0.5 mm
Stamping accuracy on polarized lenses:+/- 2°
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The Automatic Packaging Unit for Semi-Finished Lenses is dedicated to large scale packaging requirements of progressive semi-finished lenses.
It packages 720 lenses per hour by choosing the correct plastic cup and box type out of ten cup choices and five box types. After being correctly matched to cup and box, the lens is packaged and sorted into 24 double magazines of 15 packaged lenses each, according to several different criteria that is operator set. Through the use of this machine with the Fully Automatic Pad Printing Unit for Semi – Finished Lenses, complete control and packaging is obtained with almost no operator intervention. By adding several options of diameter, center thickness, and curvature measurements, the machine can be used for packaging single vision and multifocal semi-finished lenses.
Lens diameter 65 mm to 85 mm:Convex base
Convex base:2 - 10D
Overall thickness:7 to 25 mm
Lens type:semi-finished lenses (round)
Specially designed for an automatic picking:Squared with sides varying from 70 to 85mm
Squared with sides varying from 70 to 85mm:Overall height (cup + lens) 20 to 30 mm
Overall height (cup + lens) 20 to 30 mm:Height
height:20 to 32 mm
width:50 to 75 mm
Capacity:15 lens cartons in one storage box
Dimensions:height : 450 mm width : 70 to 85 mm depth : 70 to 85 mm
height:450 mm
width:70 to 85 mm
Depth:24x2 stacks of 15 boxes
24x2 stacks of 15 boxes:720 lenses/hour
720 lenses/hour:3 bacode readers (check of the plastic cup, box & label)
3 bacode readers (check of the plastic cup, box & label):Second box height
Second box height:Separate manual data entry station
Separate manual data entry station:FOCOVISION by Reflection to identify single vision lenses
FOCOVISION by Reflection to identify single vision lenses:LENSMAPPER by Reflection and segment measurement to identify bifocal lenses
LENSMAPPER by Reflection and segment measurement to identify bifocal lenses:Automatic Identification and Pad Printing Unit for Semi-Finished Lenses (MTSFO)
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The AutoInker is the ideal inking solution for the prescription labs producing at least 500 jobs/day.
The PPOS integrated in the machine detects the µ-engravings of the progressive lenses (any shape, even cut lenses). The position of the lens is taken into account for the digital inking operation.
Because the A&R AutoInker is task specific, and the system has a small footprint, you can easily integrate it into the lab, either directly in the final control or after edging (inking of cut lenses).
The AutoInker is an excellent investment for a modern lab with a rapid payback!
Diameter (via shape measurement):44 to 80 mm NB : grippers also designed to handle cut lenses
NB:grippers also designed to handle cut lenses
Max. power for positive axis:+10.00D
Min. power for negative axis:-10.00D
Cylinder:0 to +4.00D
Accuracy of Digital inking according to the reference marks:0.25 mm
200 jobs/hour:L = 191cm
L = 191cm:W = 140 cm
W = 140 cm:H = 192 cm (without Laminar flow box)
H = 192 cm (without Laminar flow box):Laminar flow box
Laminar flow box:Table for rejected lenses
Table for rejected lenses:Inking alignment check
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The AutoBlocker is for use in laboratories that edge and mount lenses into frames.
All kind of lenses can be oriented and blocked according to the ink marks or the µ-engravings.
Because the A&R AutoBlocker is task specific, and the system has a small footprint, you can easily integrate it into the lab.
The AutoBlocker is an excellent investment for a modern lab with a rapid payback!
Diameter (via shape measurement):50 to 80 mm
Max. power for positive axis for progr./bifo lenses:+14 D
Min. power for negative axis for progr./bifo lenses:-12 D
Cylinder:0 to 4.00 D
Max. power for positive axis for single vision lenses:+8 D
Min. power for negative axis for single vision lenses:-10 D
Cylinder axis:(0.5 + 0.5/C), where C= Cyl value in D
O.C. error:0,04 cm/m
Accuracy of the block positioning system according to the reference marks (PAL’s) or to the calculat:0.25 mm along ‘X’and ‘Y’, 1° in rotation
135 jobs/hour (13,3 secs/lens):Film applicator convex side
Film applicator convex side:Second pad dispenser
Second pad dispenser:Second bowl feeder
Second bowl feeder:Film applicator concave side
Film applicator concave side:Laminar flow box
Laminar flow box:Table for rejected lenses
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The control unit for single vision semi-finished lenses (MCSFU) is the perfect tool for the free-form laboratories.
With a capactity of more than 360 lenses an hour, the MCSFU detects any picking, supply or data error.
It measures, accurately and contactless, the radius of the front curve of the single vision semi-finished lenses.
The measured data are directly transmitted to the LMS (Lab Management System) software so that the measured data can be taken into account for the calculation.
diameter:65-85mm
convex base: 0 to -14.5D* (spherical and aspherical)
overall thickness :7 to 25 mm
edge thickness:0,02 D* in the range from 0D to 10D and 0.04D in the range from 10D to 14.5D (
0,02 D* in the range from 0D to 10D and 0.04D in the range from 10D to 14.5D (:360 lenses/hour
360 lenses/hour:Conveyor for rejected lenses
Conveyor for rejected lenses:Ticket printer for rejected job
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The Dispatch Packaging Unit for Prescription Lenses is a large scale production machine which gathers both prescription lens envelopes (right and left), a delivery note, ID card, and cleaning clothe along with other accessories; and places them into a larger dispatch envelope. Optional is the automatic sorting between different destinations to reduce and optimize shipping times and costs, while the completely automatic packaging prevents any mispackaging. With the capacity of the machine up to 300 jobs per hour (depending on the materials loaded), the machine can be installed behind the Automatic Packaging Unit for Prescription Lenses.
Dimensions:80 x 80 mm => 95 x 95 mm
DIN A4 (folded in 3) OR DIN A5 (folded in 2):Printing and folding of delivey notes
Printing and folding of delivey notes:Choice between different printing layouts
Choice between different printing layouts:Printing of lens ID cards
Printing of lens ID cards:up to 300 jobs/hour
up to 300 jobs/hour:Printing and dispensing of lens Ident-Card
Printing and dispensing of lens Ident-Card:Dispensing of anti-slip film (max. 1 magazine)
Dispensing of anti-slip film (max. 1 magazine):Possibility of several dispatch envelope magazines (maximum 3 additional)
Possibility of several dispatch envelope magazines (maximum 3 additional):5 wipers magazines
5 wipers magazines:4 booklet magazines
4 booklet magazines:Possibility to have 1 or 2 rows of 16 tour boxes
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The Control & Packaging Unit for Stock Lenses is best utilized by large volume single vision lens manufacturers.
This machine will inspect and package 900 lenses per hour with such accuracy that there are no errors such as sending out of tolerance lenses out, or rejecting in tolerance lenses.
In addition, the automatic cycle prevents any mispackaging of product. The zero defect packaging and the labor costs savings proven by installation of over 100 of these machines worldwide justify the investment in this machine.
Diameter:55-77 or 60-82 mm
Sphere:-10.00D to 10.00D
Cylinder:0.00D to 4.00 D
Optical power:0.02D
Prismatic power:0.02 cm/m
Measurement at 546 or 587 nm according to the standard (no index inluence):Thickness
Thickness:0.01 mm
900 lenses/hour:Signature logo
Signature logo:Mineral lenses
Mineral lenses:excimer laser
Organic lenses:CO2 laser
Pad printing point for logo localisation:Barcode scanner
Barcode scanner:Verification of envelope type
Verification of envelope type:Verification of barcode readability
Verification of barcode readability:Contactless thickness measurement (option)
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